In the world of industrial cooling, efficiency isn’t optional—it’s essential. Behind every reliable system is a well-designed heat exchanger, quietly managing thermal energy and protecting critical operations from temperature swings, scaling, and downtime.
But not all heat exchangers are created equal. From material compatibility to pressure limits, the right solution depends on more than just flow rate or footprint. The type of heat exchanger you choose can significantly affect your system’s performance, maintenance, and long-term reliability.
Heat exchangers transfer heat between two fluids without allowing them to mix. In industrial applications, they are used to:
Whether installed as part of a chiller system, integrated into a tank loop, or used as a standalone module, heat exchangers support everything from plastics processing to food production.
There are several types of heat exchangers designed for different industrial cooling applications. The choice depends on factors such as heat load, fluid properties, available space, and environmental conditions.
At Berg Chilling Systems, we specialize in plate-type heat exchangers, offering tailored solutions to meet the demands of various industrial environments. Each type brings unique advantages depending on your application’s fluid characteristics, pressure requirements, and space constraints.
Type | Description | Best For |
---|---|---|
Gasket Plate Heat Exchangers | Plates are sealed with replaceable gaskets. Easy to clean and service. Plates can be removed, inspected, or replaced. | General industrial use with clean fluids; ideal when frequent maintenance or expansion is expected. |
Welded / Brazed Plate Heat Exchangers | Plates are permanently joined (welded or brazed), eliminating the need for gaskets. Compact and highly durable. | High-pressure, high-temperature fluids or fluids that may degrade gaskets. Great where maintenance access is limited. |
Semi-Welded Plate Heat Exchangers | Combines welded channels on one side and gasketed on the other. Designed for one aggressive or high-pressure fluid and one less demanding fluid. | Chemical, pharma, or refrigeration applications involving ammonia or hazardous fluids. |
A recent project with Trans-Atlantic Preforms, a PET plastic preform manufacturer, demonstrates how plate heat exchangers can be effectively integrated into industrial cooling systems for stable and reliable performance.
To support their injection molding processes, Berg designed and delivered a custom evaporative clean water cooling tower system, which included a plate heat exchanger to separate the clean process water loop from the open cooling tower circuit. This configuration protects sensitive equipment from scaling, fouling, and contamination—ensuring consistent temperature control and reducing maintenance demands.
With over 50 years of experience delivering industrial cooling solutions, Berg Chilling Systems understands the importance of getting it right the first time. Our plate heat exchangers are engineered for performance, reliability, and easy integration—whether you’re retrofitting an existing line or designing a new facility from the ground up.
Choosing the right heat exchanger means protecting your process, minimizing downtime, and optimizing energy use—and that starts with the right partner. If you're unsure which heat exchanger is right for your process, we’re here to help. Contact Berg today to speak with our technical team and discover how our heat exchanger solutions can keep your process running at peak efficiency.