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Cooling Tower Pump Tank Systems

Berg Chilling Systems provides extensive customization options for pumping assembly designs, ensuring flexibility in dimensions and capacity to meet the requirements of any industrial application.

With these flexible and solution-driven options, Berg aims to deliver tailored pumping assembly solutions that address specific industrial needs while prioritizing ease of use, durability, and efficient installation.

Cooling Tower Pump Tank Systems

For over 50 years, Berg Chilling Systems has been providing comprehensive pumping solutions that combine versatility, reliability, and efficiency to meet the specific needs of industrial applications.

With a wide selection of reservoir materials, including mild steel, stainless steel, and plastic, Berg provides reservoirs which are all securely mounted on a robust structural steel base. Additional long-term structural support is ensured through the incorporation of banding.

Berg's pumping systems range from single pump setups to multiple pump configurations, offering a multitude of options such as headers, detached pumping skids for convenient shipment and installation. The systems are equipped with central control panels that are PLC controlled, providing efficient and reliable operation.

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Fully valved headers, variable frequency drives, and mounted auxiliaries such as chemical treatment and filters are available, enabling enhanced control and performance optimization. Expansion and closed mix tanks are also provided for closed-circuit systems that require additional capacity.

For larger tank setups, Berg offers multiple pumps configured on a double-ended tank set or modular detachable pumping, facilitating ease of shipping and installation.
A notable example is the Berg double pump tank system, which incorporates multiple pumps in conjunction with a baffled holding tank. The chiller pump, typically the smaller one, circulates water/glycol from the hot side of the tank to the chiller module(s) and back to the cold side of the tank. This pump ensures a consistent flow and pressure necessary for the cooling tower(s) to operate at maximum efficiency.

The process pump, usually the larger one, circulates chilled water from the cold side of the tank to the process machines and other users. This pump is specifically designed to match the varying flow and pressure requirements of the process load, without impacting the cooling tower's operation.

  • Frame Manufactured from heavy gauge structured steel tube with welded construction.
  • Tank Models manufactured from heavy gauge stainless steel.
  • Tank Cover Manufactured from stainless steel and supplied in sections for ease of removal and access (Covers are optional).
  • ALL tanks have baffled compartments if required.
  • Make-up float valve.
  • Tanks are structurally supported around top and sides as required.
Cooling Tower Pump/ RecirculationPump /Process Pump / Stand-by Pump Tank Fittings Electrical Double Y-Strainer and Pressure Alarm Central Control Electrical Panel
Suction shut-off valve Threaded overflow connection Berg’sunique system gives complete protection to water circulation equipment with absolutely no down-time. When water pressure across strainer drops to a selected critical level, the alarm and light are actuated. By manually switching to a secondary filter line, the original filter or strainer may be cleaned while maintaining circulation. A custom electrical control panel allows one point hookup and may include;
Discharge check valve Bottom drain lines with shut-off valve HMI (human interface device) touchscreens
Discharge flow control / shut-off valve Water line make-up assembly complete with float and shut-off valves PLC (Programmable Logic Control)
Discharge pressure gauge. Tank thermometer SCADA (Supervisory Control And Data Acquisition) Communication Systems
Fittings adequately sized for maximum flow 24/7 alarm reporting to beepers or cell phones
StandardUnits 3/4 to 150 hp All pump starters, fuses, disconnect, control voltage transformer, run and fail lights, are housed in a common NEMA rated panel.
Flow Ratesfrom 50 to 8000 US gpmor more
All pump starters are panel mounted on the side of tank or remote panel and are pre-wired to the pump motors. Starters can be controlled with manual stop / start switches and indicator lights or HMI (Human Machine Interface) type Logic Controller. Motor circuits are protected with premium quality overload protection.

Berg also provides accompanying fiberglass cooling towers for our pump tank systems to ensure that we provide you with best, optimal solutions for your facility.

Berg’s line of fiberglass industrial cooling towers are manufactured of extra thick fiberglass and premium quality components to provide years of trouble-free, low maintenance performance. They feature a host of standard features and are supplied fully assembled on a structural steel integral base for easier installation and hook-up.